21–23 Oct 2025
Arcotel Wimberger
Europe/Vienna timezone

Tribological performance of polymer compounds in gaseous hydrogen

23 Oct 2025, 09:50
20m
Arcotel Wimberger

Arcotel Wimberger

Neubaugürtel 34-36 Vienna, 1070 Austria
Oral Presentation Tribological contacts in presence of hydrogen Electrical and energy systems

Speaker

Mr Mirco Kröll (Bundesanstalt für Materialforschung und –prüfung (BAM))

Description

In this study, friction and wear of conventional and alternative high performance polymer compounds for compressors were investigated in gaseous hydrogen and nitrogen up to 80 bar of gas pressure. The compounds used were a commercial PEEK matrix with 10 wt.% each of PTFE, graphite, and short carbon fibres (Polytron), a PPS matrix with 10 wt.% each of PTFE and graphite (MOCOM), and an experimental PA12 matrix with PTFE, chemically coupled with an oleyl alcohol, as additive (supplied by the polymer research institute IPF). For all compounds a steel counter disc (type 316L / 1.4404) with a lapped surface finish was used in a cylinder-on-disc setup.

Due to the cylindrical shape of the polymer samples, the contact area and pressure change if wear occurs. Therefore, experimental results of pre-screening tests have been used as input for FEM and an analytical model to determine the decreasing contact pressure over time. Afterwards, the outcome of the models was used to determine the duration of the experiments to reach typical contact pressures of seals in hydrogen compressors.

This work was funded by the “Austrian COMET-Program” (project InTribology, no. 872176 / 906860) via the Austrian Research Promotion Agency (FFG) and the Provinces of Niederösterreich and Vorarlberg and was carried out within the “Excellence Centre of Tribology” (AC2T research GmbH).

Author

Mr Mirco Kröll (Bundesanstalt für Materialforschung und –prüfung (BAM))

Co-authors

Marin Herr (AC2T research GmbH) Géraldine Theiler (Bundesanstalt für Materialforschung und -prüfung (BAM)) Markus Varga (AC2T research GmbH) Dirk Spaltmann (Bundesanstalt für Materialforschung und -prüfung (BAM))

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