25–27 Nov 2019
Örebro Castle
Europe/Vienna timezone
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Session

Material & Process Design & Engineering

5
25 Nov 2019, 15:50
Örebro Castle

Örebro Castle

Kansligatan 1 703 61 ÖrebroSweden

Conveners

Material & Process Design & Engineering

  • Annika Strondl (Swerim AB)

Presentation materials

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  1. Andreas Markström (Thermo-Calc Software AB)
    25/11/2019, 15:50
    Additive Design & Engineering
    Oral Presentation
    Finite element modelling of Additive processes requires material property data which are not always readily available, especially when using non-standard alloys. CALPHAD tools can calculate properties such as specific heat, density, enthalpy, and mobilities, which can be used as inputs to other codes. These properties are expressed as functions of composition and temperature, which is useful...
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  2. Jonas Zielinski (Digital Additive Production – RWTH Aachen)
    25/11/2019, 16:10
    Additive Design & Engineering
    Oral Presentation
    An aerospace gimbal made of Ti64 is topologically optimized to achieve the same performance with a substantial weight reduction. The Ti64 powder is characterized and numerically studied to ensure spreadability and recyclability. Process parameters are optimized both experimentally and numerically to achieve material density of 99.5%. The distortion of the original geometry was studied...
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  3. Tom Scharlaken (VIVES University College)
    25/11/2019, 16:30
    Additive Design & Engineering
    Oral Presentation
    Practical research on the implementation of metal additive manufacturing in extrusion tooling applications has been deducted by VIVES University College and the ProPolis research group from KULeuven in Belgium. In polymer extrusion lines, molten plastic is forced through a die to define the rough shape of plastic profiles. Calibration units are positioned right behind the mould; their function...
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  4. Omid Zarei (Digital Additive Production (DAP), RWTH Aachen University)
    25/11/2019, 16:50
    Additive Design & Engineering
    Oral Presentation
    Abstract Laser Powder Bed Fusion (L-PBF) is a manufacturing technology based on layer-by-layer material additions of fused metal powder. One important characteristic of this technology is its capability to produce components with highly complex geometries. The L-PBF process requires support structures that connect the components to a substrate plate in the machine. These support structures...
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  5. Jonas Zielinski (Digital Additive Production RWTH Aachen University)
    25/11/2019, 17:10
    Recent Research Topics
    Oral Presentation
    An important goal for the additive manufacturing community is to predict the material-dependent effective mechanical properties of a build-up specimen. In this work, we use three coupled simulations to calculate the mechanical properties of L-PBF processed IN718. In the future this approach could be used for newly designed materials to estimate the expected mechanical properties and the...
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  6. Tobias Ronneberg (Imperial College London)
    25/11/2019, 17:30
    Laser Melting, Electron Beam Melting & Direct Energy Deposition Processes
    Oral Presentation
    The current understanding of laser powder bed fusion process-microstructure-property relationships is inadequate to optimise the process. Microstructure-property relations in 316L stainless steel are explored in this study using heat treatment as an investigative tool. As-built material was heat treated to gradually remove microstructural features for evaluation of their influence on yield and...
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  7. James Shipley (Quintus Technologies AB)
    25/11/2019, 17:50
    Additive Design & Engineering
    Oral Presentation
    Duplex materials are commonly used on wrought form due to their high strength and excellent corrosion resistance. Attempts have been made to additively manufacture these over a number of years, often producing very ferritic microstructures. Penn State University have conducted a number of trials as part of a PhD program, using Directed Energy Deposition (DED) with a laser energy source, with...
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