Metal Additive Manufacturing Conference - MAMC 2024

This study explores the potential of 3D Plasma Metal Deposition (3DPMD), a directed energy deposition variant, for manufacturing components using aluminium powder. The work aims to understand the unique process-structure-properties relationships for 3DPMD with aluminium. The research involved conducting test series with single and multilayer deposits, giving insights into different aspects of...

In the field of Laser-Based Directed Energy Deposition (DED-LB) processes, real-time process monitoring is a critical aspect that ensures the quality and integrity of the final product. While established methods exist for monitoring other process signatures such as molten pool size and temperature, the monitoring of the layer thickness presents a unique challenge, especially for processes...

Laser Powder Bed Fusion (L-PBF) technology offers the capability to manufacture a diverse range of components and features, which span from thin or hollow structures to massive elements. Typically, the primary parameters in the L-PBF process, such as laser power, scan speed, and hatching distance, are optimized for components with significant print areas, which can be divided into core and...

Porous materials have always been a necessary component in application of catalysts, fuel cells or capacitors in the field of energy conversion and storage. They can be obtained by a variety of production methods, however a novel emerging method has been demonstrated by the use of additive manufacturing. With laser powder bed fusion (LPBF) several printing parameters, such as laser power,...

Laser powder bed fusion (L-PBF) has become a widely used process in the additive manufacturing of metals, for it combines the assets of a high degree of freedom in the design of parts with a high flexibility in the production process itself. In addition, material properties of L-PBF parts have been demonstrated to be able to equal or, in some cases, even exceed those of comparable, yet...

The energy sector uses a large amount of moving metallic parts, for example stainless steel pumps or collectors. Such kind of parts can be damaged during the use life and small cracks can appear after some years. Classically, the cracks are manually repaired with conventional welding techniques and the parts can still be used several years after the repair. However, the manual repair leads to...

Powder Bed Fusion of Metals with Laser Beam (PBF-LB/M) is an additive manufacturing technology that creates parts layer by layer from metal powder. The scanning strategy, which defines the geometrical arrangement of laser scan vectors, influences the part quality. In this work, based on the literature, we identified efficiently assessable geometrical properties of scanning strategies as...

Fabrication of metal matrix composites with improved properties requires an understanding of how laser action interacts with ceramic fillers and metal matrices in laser powder bed fusion (LPBF) synthesis. This work investigates the dynamic behavior and chemical reactions that occur during LPBF synthesis when laser energy is applied to the interface between metal matrices and ceramic fillers....

Lightweight design is very closely associated with additive manufacturing. Besides the design possibilities offered by this technology, the material used also plays a key role. Especially in the LPBF process, the production of the powder and the processing of the material is a major challenge. This applies in particular to magnesium alloys as a lightweight material. Due to its low density and...

Additive manufacturing using wire arc technology has become increasingly popular in the generation of large-scale and complex shaped 3D parts. However, heat input and solidification shrinkage during deposition causes distortions and residual stresses. These can significantly affect the geometric accuracy and mechanical properties of the deposit. Process simulation offers the possibility to...

In the Laser Powder Bed Fusion (LPBF) process, metallic components are manufactured layer by layer by selectively melting metal powder using laser radiation. While the additive manufacturing principle allows parts ofalmost unlimited complexity to be produced, LPBF process control strategies are largely static according to the state of the art and only take into account the component geometry...

In this research, investigation is focused on Laser Powder Bed Fusion (L-PBF) of non-standard titanium-molybdenum-aluminium-vanadium alloys. The aim of the research is to develop additive manufacturing (AM) process parameters that can achieve full density of titanium alloys with different molybdenum contents with satisfactory static (tensile strength) and dynamic (fatigue behaviour) mechanical...