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Description
Advanced high-strength steels are widely used in the automotive industry because of their excellent mechanical properties, which arise from their multiphase microstructure and the transformation-induced plasticity (TRIP) effect. Among advanced heat-treatment routes, quenching and partitioning (Q&P) has been extensively developed to produce retained austenite (RA)-containing microstructures with a favorable balance of strength and ductility. More recently, bainite-based quenching and partitioning (BQ&P) has attracted attention because bainitic ferrite may improve ductility while maintaining high strength. However, direct comparisons between conventional Q&P and BQ&P remain limited, particularly regarding RA fraction and mechanical performance.
In this study, the effects of bainite formation and partitioning temperature on mechanical properties (tensile and fracture toughness) were compared in a 0.4C–1.5Si–2Mn–1Cr–0.3Mo–0.2V (wt.%) steel, beside the microstructural characterization using FESEM-EBSD and TEM microscopies. Heat treatments were performed using a Gleeble thermomechanical simulator. For the Q&P route, a quench-stop temperature (QT) of 150°C was followed by partitioning (PT) at 200°C and 300°C for 1000 s. For the BQ&P route, samples were first held at 300°C for 400 s to allow bainitic transformation before quenching to 150°C, after which the same partitioning conditions were applied.
The results showed that the final RA fraction was similar in both routes. At 200°C partitioning, the RA fraction was 7.0% in Q&P and 7.5% in BQ&P, while at 300°C it increased to 17% in Q&P and 15% in BQ&P. BQ&P exhibited a higher yield strength than Q&P, increasing from 900 MPa to 1025 MPa at TP = 300°C and from 1229 MPa to 1294 MPa at TP = 200°C. However, ultimate tensile strength was slightly lower in BQ&P (1761 MPa) compared with Q&P (1804 MPa). Fracture toughness results showed no meaningful difference between the two routes. Overall, conventional Q&P provided comparable microstructural and mechanical performance with a simpler processing route.