10–12 Nov 2026
Arcotel Wimberger
Europe/Vienna timezone

MoC0.4 – From Lab to Industry in PBF-LB of C-alloyed Molybdenum

10 Nov 2026, 14:20
20m
Room 1

Room 1

Oral Presentation Laser Melting, Electron Beam Melting & Direct Energy Deposition Processes AM of Refractory Metals - Highlight Session

Speaker

Benedikt Distl (Plansee SE)

Description

By processing carbon-alloyed molybdenum (MoC0.4) using Powder Bed Fusion – Laser Beam (PBF-LB) a unique fine-grained microstructure is achieved. This microstructure is characterized by molybdenum grains containing a subgrain structure of molybdenum cells embedded in a nanometer-sized Mo2C matrix. This material yields promising mechanical and physical properties, comparable to those of conventionally manufactured TZM, a widely used molybdenum alloy, even at elevated temperatures up to 1600 °C.

While these properties have initially been demonstrated at laboratory scale, transferring the process to an industrial environment presents significant challenges, including the need for customized PBF-LB systems and adapted process parameters such as elevated build plate temperatures. By utilizing a tailored PBF-LB setup, the reproducibility of laboratory-scale results at industrial scale can be successfully achieved.

The combination of enhanced material performance and the design freedom offered by additive manufacturing makes MoC0.4 a promising candidate for high-temperature applications, particularly for structural components operating above 1000 °C. Consequently, MoC0.4 represents a key enabler for the next generation of high-tech refractory metal components in industrial applications.

Speaker Country Austria
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Author

Benedikt Distl (Plansee SE)

Co-authors

Dr Bernhard Mayr-Schmölzer (Plansee SE) Jakob Braun (Universität Innsbruck) Lukas Kaserer (Universität Innsbruck)

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