10–12 Nov 2026
Arcotel Wimberger
Europe/Vienna timezone

Binder-Assisted Attachment of Cr₃C₂ Particles to Tool Steel Powders for Stable PBF-LB/M Processing

11 Nov 2026, 15:40
20m
Room 2

Room 2

Oral Presentation Laser Melting, Electron Beam Melting & Direct Energy Deposition Processes Laser Melting, Electron Beam Melting & Direct Deposition Processes

Speaker

Oliver Bürgi (Institute for Materials Applications in Mechanical Engineering, RWTH Aachen University)

Description

Laser Powder Bed Fusion (PBF-LB/M) enables the production of highly individualized and geometrically complex components, making it particularly attractive for tooling applications. However, the range of materials that can be processed without cracking remains limited, particularly in the case of tool steels. In this study, the addition of chromium carbides (Cr₃C₂) particles to the hot-work tool steel X40CrMoV5-1 enabled crack-free PBF-LB/M processing. Due to the fine particle size of the carbides, powder segregation occurred during the recoating process, resulting in an inhomogeneous powder-bed composition. To prevent segregation, the carbide particles were bonded to the steel particles using a polymer binder applied via a fluidized bed process. The influence of this modified powder system on the mechanical performance was investigated by means of bending strength and fatigue testing. The results demonstrate the potential of carbide-modified and binder-functionalized powder feedstocks for improving the processability and performance of hot-work tool steels in additive manufacturing.

Speaker Country Germany
Would you like to publish your paper in the special issue of BHM "Berg- und Hüttenmännische Monatshefte" No

Author

Oliver Bürgi (Institute for Materials Applications in Mechanical Engineering, RWTH Aachen University)

Co-authors

Prof. Andrij Pich (DWI – Leibniz Institute for Interactive Materials, Aachen, Germany) Anke Kaletsch (Institute of Applied Powder Metallurgy and Ceramics at RWTH Aachen e. V. (IAPK), 52062 Aachen, Germany) Christoph Broeckmann (Institut für Werkstoffanwendungen im Maschinenbau / RWTH Aachen) Fabian Meyer (DWI – Leibniz Institute for Interactive Materials, Aachen, Germany)

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