13–17 Sept 2021 Virtual Conference
Virtual
Europe/Vienna timezone
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A machine learning application for the tribological behaviour of micro-textured surfaces

Not scheduled
3m
Virtual

Virtual

Poster C10. Coatings and surface modification technologies C10_Poster Session

Speaker

Dr Veniero Lenzi (Centre of Physics of Universities of Minho and Porto, Campus de Gualtar; University of Coimbra, CEMMPRE - Centre for Mechanical Engineering Materials and Processes, Department of Mechanical Engineering)

Description

In the automotive industry hydrodynamic lubrication is a concern in most of the machinery where there are two contacting surfaces in relative motion. The optimization of these surfaces through micro-texturing represents a very promising way to reduce friction, in order to achieve enhanced lifetimes and reduced lubricant use. However, It is very difficult to predict these optimal texturing patterns.

We present a very efficient neural network capable of predict the Stribeck curves based only on the micro-texturing pattern while also being able to reproduce the reverse process, in which it generates a set of micro-texturing patterns that reproduce the desired input Stribeck curve.

In order to train this machine learning application we solved the Reynolds equation to obtain the pressure and cavitation profiles by using an implementation of the iterative inexact Newton implementation (INE) in a finite element method (FEM) framework. The solver code, written in MATLAB, was developed and validated in comparison to known cases in literature and tested with complex problems such as lubricated contacts with arbitrarily generated patterns of dimples/defects, thus enabling the efficient generation of a training data set.

Our approach will allow for fast and accurate predictions of the tribological behaviour of micro-textured lubricated contacts, at a fraction of the computational cost required for a direct solution method.

Keywords: Hydrodynamic lubrication; Surface micro-texturing; Neural network; Iterative inexact Newton; Finite element methods.

Speaker Country Portugal

Author

Mr Alexandre Silva (1) Centre of Physics of Universities of Minho and Porto, Campus de Gualtar, 4710-057, Braga, Portugal)

Co-authors

Prof. Albano Cavaleiro (2) University of Coimbra, CEMMPRE - Centre for Mechanical Engineering Materials and Processes, Department of Mechanical Engineering, Rua Luís Reis Santos, 3030-788, Coimbra, Portugal) Prof. Luís Marques (1) Centre of Physics of Universities of Minho and Porto, University of Minho, Campus de Gualtar, 4710-057, Braga, Portugal) Prof. Sandra Carvalho (1) Centre of Physics of Universities of Minho and Porto, University of Minho, Campus de Gualtar, 4710-057, Braga, Portugal 2) University of Coimbra, CEMMPRE - Centre for Mechanical Engineering Materials and Processes, Department of Mechanical Engineering, Rua Luís Reis Santos, 3030-788, Coimbra, Portugal) Dr Veniero Lenzi (Centre of Physics of Universities of Minho and Porto, Campus de Gualtar; University of Coimbra, CEMMPRE - Centre for Mechanical Engineering Materials and Processes, Department of Mechanical Engineering)

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