19–22 Jun 2023
House of Culture, Luleå, Sweden
Europe/Vienna timezone

Experimental investigation of the effect of W-temper forming process parameters on springback

21 Jun 2023, 11:40
20m
1. Lilla Salen (Kulturens hus Luleå)

1. Lilla Salen

Kulturens hus Luleå

Oral Presentation Springback, shape accuracy, geometry assurance, and surface quality SPRINGBACK, SHAPE ACCURACY, GEOMETRY ASSURANCE, AND SURFACE QUALITY

Speaker

Mr Jemal Ebrahim Dessie (Institute of Materials Science & Technology, Faculty of Mechanical Engineering)

Description

High-strength aluminum alloys have drawn a lot of attention because of the expanding demand for lightweight vehicle design in the automotive sector. Due to poor formability at room temperature warm and hot forming have been advised. However, warm and hot forming methods need more steps in the production process and an advanced tooling system. In contrast, since ordinary tools can be used, forming sheets at room temperature in the W-temper condition is advantageous. However, a significant problem that must be resolved during the use of this technique is the springback of supersaturated sheets and their thinning. In this study, High strength aluminum alloy was solution heat treated, and a U-shaped bending test was carried out at different time periods between W-temper heat treatment and forming operation. As a result, it is noted that the springback is highly dependent on the time between W-temper heat treatment and forming operation, and the change of shape increases as increasing the time period. The change of shape after forming was also evaluated using numerical simulation aiming to validate the experimental result. To determine the material parameters of the kinematic hardening model for numerical simulation, uniaxial tension-unload tests were performed under different aging conditions.

Author

Mr Jemal Ebrahim Dessie (Institute of Materials Science & Technology, Faculty of Mechanical Engineering)

Co-author

Dr Zsolt Lukács (Institute of Materials Science & Technology, Faculty of Mechanical Engineering)

Presentation materials