19–22 Jun 2023
House of Culture, Luleå, Sweden
Europe/Vienna timezone

Multi-functional SMC-aluminum battery tray to drive lightweight design

20 Jun 2023, 11:20
20m
1. Lilla Salen (Kulturens hus Luleå)

1. Lilla Salen

Kulturens hus Luleå

Oral Presentation Lightweight structures LIGHTWEIGHT STRUCTURES

Speaker

Dr Michael Machhammer (AP&T Sweden AB)

Description

Functional integration and lightweight design are important tasks especially for modern electric vehicles. Development of multi-functional assemblies for the battery box of the future is one of the challenges in the field of electric mobility. The housing must perform many tasks: structural stiffening and sealing (waterproofness) as well as crash protection and thermal management for the batteries.
In this paper results from a new developed multi-functional assembly of a SMC-aluminum battery tray will be presented and discussed. The outer housing shell is SMC formed and joined at the same time with the aluminum foam component. Furthermore, passive thermal management functions are integrated into the sandwich core realized with switchable air-cooling and phase-change-material integrated into the foam. Additionally, sensors for structural health monitoring, temperature and humidity sensors are integrated. The battery frame is designed to withstand impacting parts (vehicle parts, bollard, pole, stones, etc.), in the event of a crash using a sandwich structure with an aluminum foam core, one aluminum and one FRP cover sheet.

Speaker Country Germany or Sweden

Author

Dr Michael Machhammer (AP&T Sweden AB)

Co-authors

Mr Rico Schmerler (Fraunhofer Institute - IWU Chemnitz) Dr Guan Gong (RISE SICOMP AB) Mrs Claudia Drebenstedt (Fraunhofer Institute - IWU Chemnitz)

Presentation materials